When projected growth surpassed manual palletizing capabilities, Paramount Citrus looked for a solution that combined the speed of automation with flexibility to accommodate multiple packaging types.
Kenafric is a true success story. Founded more than 25 years ago as a small family business in East Africa, the company has grown into an award-winning and market leading manufacturer across several different industries. Initially dedicated to footwear manufacturing, the company soon entered the confectionery market with a plant solely focused on candy production. Based in Nairobi, Kenya, Kenafric currently counts approximately 1500 employees, making it one of the main players in Africa’s confectionery industry.
There’s tired and there’s down for the count. Eugene, Oregon-based grain processor Grain Millers, Inc. was both before changing bagging machines in 2008. Today, with a new machine on its floor and workers who no longer have to break their backs to get the bagging job done, Grain Millers increased its production by about 40 percent.
From Twinkies to Ho Hos, Ding Dongs and Cup Cakes, Hostess’s various product brands are a part of the childhood memories of many Americans. Not surprisingly, the news of them vanishing forever from store shelves at the end of 2012 started a large public outcry with last supplies being bought out within hours of the news and the temporary development of a flourishing market on eBay.
Endangered Species Chocolate does not only measure success by dollar signs. As evidenced by its name, the premium chocolate company headquartered in Indianapolis, Indiana, donates 10 percent of its net profits to species and habitat conservation efforts.
Seabrook Brothers & Sons is a third generation family owned and operated business that processes and packages 150 million pounds of frozen vegetables per year.
Here is what you need to know: the global packaging market is sustaining growth. According to Smithers Pira, the 2015 global packaging market was valued at about $400 billion. Growth underlines a shift in balance toward emerging markets, such as BRIC. North America showed a moderate increase from the prior year and is valued at $108 billion. Food packaging is the largest segment, accounting for 51 percent of the total market value. Beverage packaging accounts for 18 percent, followed by 6 percent for pharmaceutical.
Pucks are common in the cosmetics industries, particularly fragrances, where they are needed to hold odd shaped bottles. Highly finished bottles are sometimes run in pucks to keep them from getting scuffed by guide rails or other bottles on the line. Pucks with metal inserts are be used with a magnetic conveyor to carry aerosol cans through a water bath to check for propellant leaks.
For craft beer and other beverage manufacturers, business is booming. So it’s no wonder that these new and growing companies are seeking packaging and labeling solutions that help them compete effectively in the market.
By asking the right questions, companies can design robotic systems that maximize end-of-line efficiency and ROI.
Conventional automatic palletizers have been available since the 1950’s. In the 1990’s, gantry and then jointed arm robots made significant inroads in palletizing, leading many to conclude that the conventional palletizer’s days were numbered. Rather than getting immersed in ambiguous statistics and marketing buzzwords like “flexible” or “fixed automation,” this paper will look at the specific applications that favor each technology to determine if the future of palletizing is exclusively robotic.
What we know from experience is that business changes. Not only does the nature of packaging loads tend to change, but that labor costs, staffing, throughput, and a slew of other things change as well. Because of this, it's worth looking at options for upgrades and flexibility throughout the life of a machine before you buy one.
Using vacuum cups or mechanical grippers, a Bosch Delta robot can be created to suit nearly any application. Two forms of automated packaging robots are available. One is a Top Loader, the other is a Feed Placer. In Top Load applications, the product is picked from an incoming flow and placed in a case, carton, or tray. Feed Placers pick product from an incoming flow and place it directly into your wrapper infeed, thermoformer infeed, bucket chain conveyor, or nearly any form of a flighted or pitched conveyor.
Bosch's Doboy line of carton formers and tray formers accommodate a wide range of blank formats and material types.
Bosch horizontal flow wrapping machines apply technology to achieve package quality and operation efficiency. Even our entry level flow wrapper features full servo technology for precise operation and fast changeover. Bosch wrappers, automatic infeeds, and software features save you labor and increase wrapper machine uptime.
Umbra Packaging manufactures bag filling and sealing machinery for all sorts of dry products in the food, pharmaceutical, chemical, and agricultural industries.
Bosch offers the widest selection of bag closing machines available anywhere. For over 60 years, Bosch's Doboy line of bag sealers have led the industry. Our reputation is built on being a supplier of high-quality and dependable packaging machines.
Chelsea Milling Co., maker of Jiffy Mix baking mixes, is moving ahead with plans to spend $35 million as part of an expansion that includes the addition of a new mixing tower, according to an article in The Ann Arbor News.
In this podcast, Scott Reed, VP of sales, marketing and customer service with Adco Manufacturing, addresses automation and robotics in secondary packaging. Major reasons for the rapid growth of robotics in packaging include the fact that the automation has become less expensive and offers increased precision, speed and flexibility. Reed also discusses how cartons and cases play a role in the protection of food products, while helping to build product brands.
In this podcast, Grace Cular Yee, sales director of the Food Processing Suppliers Association Process Expo, discusses the mission of the FPSA and the opening of the 2015 Process Expo with more than 1,000 exhibitors. Yee explains that in addition to displays of the latest technology in food processing and packaging, the show offers educational opportunities, networking and a food collection campaign.
In this podcast, Eric Hiser, VP of Technical at the International Safe Transit Authority (ISTA), discusses with Food Online Voices the safe distribution of food products and what is driving the total distance a food and its packaging travel throughout the supply chain. Hiser continues by addressing some of the hazards food products face during transit and how food manufacturers, logistics companies, and retailers are addressing them. Further, Hiser offers advice to packaging producers on how to design packaging to prevent the impact of those hazards on them.
Secondary Packaging designates the packaging used to group various pre-packaged products together. Secondary packaging does not come in direct contact with the actual product and as such, its use and application usually differs distinctly from those of Primary Packaging. Secondary Packaging is said to have two central functions:
Secondary Packaging plays a vital role in branding and marketing the product. This is especially relevant in display packaging. Secondary packaging serves to group several products together for ease of handling, transport and storage. Logistics is a primary concern of secondary packaging. Not only must the packaging provide for easy moving and storing, it must also be durable enough to protect the primary packaging during transport and storage.
Secondary packaging materials include cardboard cartons, cardboard boxes, cardboard or plastic crates, shrink wrapping.
Tertiary packaging is perceived as whatever specific form of packaging is used for the purpose of wide spread distribution, such as a pallet system for example, where a large number of cases of cans of soda are wrapped in shrink wrap and carried on large wooden pallets to their destination. Tertiary packaging of large objects can include the use of robotics to lift, stack and palletize products. Tertiary packaging is not often seen by the consumer, since it is typically removed when it arrives at the retail/business establishment.
