To fill liquid and chunky products in prefabricated pouches. Closure via ultrasonic sealing and additional hot sealing. 

The UNIMAT is part of the DOSOMAT series. This machine is a fully-automatic filling device for filling all types of products. The range of products extends from liquids to highly pasty and solid products. The UNIMAT is available as an additional dosage device for previously existing closing machines, or e.g. as a flexible filling machine at different stations of menu lines. Likewise, a UNIMAT is also an interesting solution as a solo machine (e.g. to fill glass jars).

Laminar airflow cabinet
A combination of a laminar airflow cabinet with suitable filter grades and sterilization of packaging material makes a closed clean room and can be perfectly used for the following operation conditions.

The integrated case packer of the DOSOMAT 20 inline assembles, according to the packaging arrangement, the cups from the slat conveyor and places them into the pre-made carton or tray.

This highly flexible filling and closing machine is solidly built and easy to operate. The machine achieves rates up to 50 cycles/minute, depending on the product, volume, cup size and head space in the container. All functions are fully servo driven and equipped with highly flexible mechanics. The machine is suitable for pre-made, stackable cups. The cups can be closed with a pre-cut plastic lid, aluminium foil lid, snap-on-lid, sealing from roll stock or a combination of these lid types.

The following products can e.g. be filled: Dairy products like stirred and fruit yogurt, yogurt , cream, curd cheese, processed cheese; nearly all kinds of delicatessen and salads; soup and sauce pastes; dressing and sauces; mayonnaise; mustard; butter and margarine; spreads, honey, marmalade and jam; pâté; pet food; beauty creams; powders and jellies.

The E-Scan 635 is a revolutionary online micro leak test instrument that utilizes a new class of HVLD technology for 100% online inspection of cups and pouches for container closure integrity. The E-Scan 635 technology is a MicroCurrent conductivity voltage test method, HVLD , that is completely non-destructive to the container and product; exposing the package and product to lower voltage than other conductivity based solutions.

VeriPac FLEX Systems are versatile non-destructive package inspection systems designed for pouches and other flexible packaging.

VeriPac 355 is a non-destructive micro leak detection system for container closure integrity and package integrity testing for a wide range of products and packaging formats. This system is specifically designed to test containers for gas leaks for dry products (lyophilized vials, powder filled) as well test for liquid leaks (non-protein based liquid filled vials, prefilled syringes). The VeriPac 355 can be incorporated into protocols at any point in the handling process as it is non-destructive and requires no sample preparation. With the capability to detect leak rates as low as 0.2 cc/min, depending on packaging specifications, the VeriPac 355 is the optimal non-destructive quantitative test method for many pharmaceutical and food applications.

The VeriPac UBV Leak Detection System is a deterministic non-destructive technology designed specifically for multi-cavity blister packs for pharmaceutical packaging. The VeriPac UBV utilizes volumetric imaging under vacuum to detect the presence and location of leaks.

VeriPac 455 is a non-destructive inspection system for highly sensitive micro leak detection of low headspace packaging and liquid filled packaging (flexible and rigid). VeriPac 455 offers the highest level of test sensitivity, repeatability and accuracy these types of products demand.  Applications include vacuum sealed packs, brick packs, liquid filled packaging, pouches and spouted pouches. 

VeriPac systems can be easily integrated into the packaging process to improve quality, reduce waste, and provide operators with a clear understanding of package quality. VeriPac test systems are non-destructive, non-subjective and require no sample preparation. Test fixtures are designed to inspect flexible and rigid packaging. Tests can be performed in any sequence and even repeatedly on a single sample. VeriPac’s inspection method is more reliable, cost effective and efficient than destructive methods, plus it eliminates subjective, misleading results that vary from operator to operator.

The recent premier issue of Waldner World Magazine featured three articles about DOSOMAT filling and sealing machines. Click here to read three cup, pouch, and tray filling success stories from PTI.

K-Cup® capsule systems have become the bestsellers for single-serve coffee. Not just for coffees, but also for teas, chocolate drinks, broths and other flavored beverages.

PTI offers non-destructive inspection solutions for 100% online inspection of retort pouches. The critical issues with retort pouches continue to be seal quality and pouch integrity.

The VeriPac 425/LP is an automatic online inspection system for dry-filled pre-made and FFS pouches, stick packs, sachets and flexible packaging.

For more than one hundred years, Waldner has provided the very best in filling and sealing machines for cups, trays and portion packs. The next logical step was to develop solutions for flexible packaging.

Waldner’s High Speed Pouch Filling Machine made its debut in January 2010 at the Waldner factory in Wangen, Germany. Customers visited Waldner to see high speed pouch filling in action.

PTI's testing service is a cost-effective solution for process control batch testing, test market, product start-up, trial products and can be a valuable tool at various stages of the package development process. Customers can implement a testing program very quickly with fast result turnaround, with the added benefit of using only the services they need when they need them.

The ASTM F2338-05, Standard Test Method for Non-destructive Detection of Leaks in Packages by Vacuum Decay Method, was developed using VeriPac PTI-225 and PTI-325 leak test instruments.

VeriCon online inspection systems test bottle and container integrity with precision and repeatability. To accommodate various container specifications, line speed, handling and test sensitivity requirements, VeriCon systems are available in configurations including linear and continuous motion leak testing.

VeriPac systems provide non-destructive micro leak testing and container closure integrity inspection for vials and ampoules, bottles, cups, and many types of drug packaging used throughout the pharmaceutical industry.

Packaging Technologies & Inspection (PTI) is a leading manufacturer of inspection technologies for the pharmaceutical industry that are non-destructive, non-invasive, and require no sample preparation.

PTI offers inspection technologies for both seal integrity and package integrity testing for the pharmaceutical, medical device and food packaging industries. Non-destructive and non-invasive, PTI systems can be applied to both offline and online applications.

The UNIMAT is part of the DOSOMAT series.

Your innovative and reliable partner for cup & tray filling and sealing equipment. The principles of our success are the performance and quality of our products, a lot of production know-how, as well as flexibility with regard to individual customer solutions

Seal-Scan™ inspection systems evaluate and analyze seal integrity with precision and repeatability. Seal-Scan™ utilizes non-contact airborne ultrasound technology to detect various types of pouch seal defects, visible and invisible, leaking and non-leaking, process-related and random.

VeriPac Leak Testers provide non-destructive leak testing of pouches and flexible packaging. The new "drawer style" test chamber is specially designed for package integrity testing of filled and sealed food pouches, retort pouches as well as pharmaceutical and medical pouches. VeriPac's new testing configuration offers easy handling and testing convenience.

PTI offers inspection technologies for both seal integrity and package integrity testing for the pharmaceutical, medical device, and food packaging industries. Non-destructive and non-invasive, PTI systems can be applied to both offline and online applications.